| 1 | Aging Cabinet Appearance & Structure Overview: |
| A | Aging Product Quantity: | Each aging cabinet can age 24 PCS of 4-16 channel output products, 12 PCS of 17-32 channel output products (2 output channels in parallel) |
| B | Equipment Dimensions (mm): | Single aging cabinet: L2050mm x W1200mm x H2200mm (estimated, actual dimensions per design requirements). Control cabinet: L860mm x W880mm x H1900mm |
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| C | Trolley Layer Count: | 6 layers, 4 PCS products per layer |
| D | Trolley Layer Height & Width: | Layer width 320mm, height 170mm |
| E | Trolley Structure Material: | 2.0mm thick cold-rolled steel plate, industrial design appearance reference |
| F | Load Area Cooling Method: | Top high-temperature exhaust fan, top-exhaust type |
| G | Inter-layer Insulation & Anti-static Method: | Epoxy laminate with cooling holes |
| H | Trolley Structure Type: | Load placed in product area, front-back isolation |
| I | Temperature Control Structure: | Product area temperature-controlled, low-temperature heating, over-temperature exhaust |
| 2 | Project Introduction |
| A | Module Control Method: | RS485 communication, host PC RS232 communication |
| B | Installed ERS Load: | 3-120V/0.2-10A/150W/8CH (see specifications for details) |
| C | Energy Recovery Module Isolation Method: | Electronic load module channels use opto-isolation (communication and power isolation) |
| D | Energy Recovery Module Loading Mode: | CC, CV, CR, CP load modes |
| E | Energy Recovery Module Design Architecture: | Long-life design (proprietary intellectual property) |
| F | Load, Inverter & DC Programmable Module Configuration: | CP8530 x 24 (1 PCS product per 1 PCS load) / CP5312A x 8 (3 PCS products per 1 PCS inverter)
DC programmable module: 20KW/200A 8-120V x 3 (8 PCS products per 1 PCS DC programmable module) |
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| G | Product Communication: | Each product equipped with 1 channel CAN2.0 |
| H | Energy Saving Efficiency: | Approx. 60-80% (depends on product input voltage level) |
| 3 | Power Aging Trolley Electrical Control & Temperature Control Device Overview: |
| A | Wiring Method: | AC input power with 15A industrial sockets (8 pcs per layer), DC output terminals: banana plug connectors (see page P7 for details) |
| B | Panel Function Keys: | Input AC voltage & current display, start switch, emergency stop switch |
| C | Product Area Temperature Control Accuracy: | Product area temperature-controlled aging, settable from ambient +5C to 85C. Temperature accuracy +/-5C |
| D | Product Area Temperature Control Principle: | Low-temperature heating, over-temperature exhaust |
| E | Trolley Power Distribution & Control Method: | 380V three-phase five-wire power distribution, PC monitoring and manual electrical control |
| F | Trolley Power Distribution Capacity: | 150W x 384 units / 0.8 ~= 72KW, tested product efficiency calculated at 80%, aging cabinet self-power supply, heating & exhaust power 9KW |
| G | Input Control Method: | Automatic program control |
| H | Aging Cabinet Safety Protection: | Equipment grounding protection, leakage switch protection, smoke alarm |
| I | Control Cabinet Host & Display Configuration: | 1. Industrial PC: ASUS industrial PC, model D701MER, CPU I3-14100, RAM 8G DDR5, storage 1T HDD + 256G SSD, OS WIN11 PRO, power supply 180W (ASUS)
2. Display: Acer K222HQL, 21.5 inch, resolution 1920x1080 LED monitor, VGA interface |
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| 4 | System Main Function Overview: |
| A | Suitable for aging controllers/IO modules, server power supplies, PC power supplies, adapters, etc. |
| B | Free proprietary temperature-controlled aging monitoring software, with independent intellectual property rights and no legal risk |
| C | Programmable electronic load modules monitor output voltage, current, power and other parameters |
| D | Aging monitoring software includes upgrade service, strong scalability saves repeated equipment investment |
| E | Aging parameters, time setting, ON/OFF sequence editing (product power on/off test), supports automatic voltage switching, load transformation and other programmable functions |
| F | Automatic timed power-off after aging completion, convenient for unattended operation |
| G | PC automatically displays pass/fail of tested power products, multi-trolley window view for centralized management, saves operators and improves production efficiency |
| H | PC stores aging data reports, process parameters traceable; also supports barcode scanning and MES system upload |
| I | RS232 to RS485 uses opto-isolated converter, improves communication reliability and prevents lightning damage to equipment |
| J | Each PC (control cabinet) can simultaneously monitor multiple aging cabinets (current design: 1 control cabinet supports 4 aging cabinets) |
| K | Smart energy meter, system software automatically collects and monitors load recovered energy, actual consumed energy, total power consumption and automatically calculates recovery efficiency |
| L | Supports MES system upload (active upload), automatic station passing, automatic upload of defect locks, automatic retrieval of aging parameters by product barcode |
| M | Power aging monitoring software with built-in help documentation for instant operation guidance |
| N | Aging cabinet input voltage: AC380V three-phase. Control cabinet input voltage: AC220V single-phase |
